Supports PLC-driven automation, industrial robotics, injection moulding machinery, and 24/7 manufacturing operations. Responsibilities include fault finding, preventative maintenance, die setting, robot integration, machine optimisation, root cause analysis, continuous improvement, equipment upgrades, safety compliance, and production team support. The role requires hands-on troubleshooting across mechanical, electrical, hydraulic, and pneumatic systems while maintaining quality, productivity, and equipment reliability.
The Role
We are seeking an experienced Industrial Automation Technologist to support PLC‑driven automation, robotics and injection moulding machinery in a high‑volume manufacturing environment. This hands‑on role focuses on fault finding, preventative maintenance, die setting and continuous improvement to maximise OEE, safety and product quality. You will work closely with production, maintenance and quality teams to minimise downtime and support reliable 24/7 operations. This is a full‑time Sydney‑based role offering exposure to modern automation technology, stable employment and opportunities to contribute to system improvements and upgrades.
Key Responsibilities
Automation & Technical Maintenance
- Integrate industrial robots into handling, inspection and packaging duty and verify the safety interlocks before anything runs
- Run root cause analysis on recurring and new faults, troubleshoot and maintain industrial automation equipment in a 24/7 manufacturing environment
- Service, repair and set up injection moulding machines, robotics, IML systems and auxiliaries
- Fault‑find and replace mechanical, electrical, hydraulic and pneumatic components
- Perform preventative and predictive maintenance, upgrades and calibrations
- Complete major overhauls and support complex processing and die‑setting issues
- Install, modify and repair machinery with or without technical schematics
Production & Die Setting
- Perform die changes, insert and colour changes, machine start‑ups and shutdowns
- Set, adjust and optimise robotics, machine software and process parameters
- Troubleshoot production faults, including IML and high‑speed packaging issues; optimise control systems and delivering automation improvements
- Maintain cycle times and ensure products meet quality and specification standards
- Support production operators to ensure safe and efficient machine operation
Continuous Improvement
- Develop and implement automation improvements and new processes
- Support continuous improvement through automation design, build, programming and optimisation
- Analyse root causes of downtime, defects and waste and implement corrective actions
- Maintain accurate records of downtime, rejects, NCRs and maintenance activity
- Recommend improvements to equipment performance, productivity and product quality
Quality & Compliance
- Work closely with QA to ensure equipment meets product, regulatory and customer requirements
- Ensure compliance with site quality systems, HACCP and food safety standards
- Verify new or modified automation systems prior to production handover
Safety & Housekeeping
- Carry out all work in line with WHS legislation, site procedures and permits
- Identify, report and rectify hazards and near misses
- Maintain clean, safe and organised work areas and equipment
Communication & Team Support
- Communicate and escalate technical issues across shifts to ensure operational continuity
- Supervise and support third‑party service technicians as required
- Assist with training and upskilling of production and maintenance teams
- Participate in toolbox talks, shift handovers and CI forums
About You
- A bachelor's degree in mechatronic engineering
- Minimum of 3 - 4 years hands-on industrial automation experience in a production or manufacturing environment
- PLC development with genuine fluency in structured text and ladder logic
- Experience in robot integration in handling, inspection or packaging duty
AYVA Packaging Sydney, New South Wales, AUS Office
Sydney, Australia
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